August 13, 2013 Volume 09 Issue 30

Motion Control News & Products

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Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
Learn more.


Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
Get this informative e-book. (No registration required)


New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
Learn more.


Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.


Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
Learn more.


BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.


Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.


Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.


Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
Learn more.


Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
Learn more.


Extend your range of motion: Controllers for mini motors

FAULHABER has added another extremely compact Motion Controller without housing to its product range. The new MC3603 controller is ideal for integration in equipment manufacturing and medical tech applications. With 36 V and 3 A (peak current 9 A), it covers the power range up to 100 W and is suitable for DC motors with encoder, brushless drives, or linear motors.
Learn more.


When is a frameless brushless DC motor the right choice?

Frameless BLDC motors fit easily into small, compact machines that require high precision, high torque, and high efficiency, such as robotic applications where a mix of low weight and inertia is critical. Learn from the experts at SDP/SI how these motors can replace heavier, less efficient hydraulic components by decreasing operating and maintenance costs. These motors are also more environmentally friendly than others.
View the video.


Tiny and smart: Step motor with closed-loop control

Nanotec's new PD1-C step motor features an integrated controller and absolute encoder with closed-loop control. With a flange size of merely 28 mm (NEMA 11), this compact motor reaches a max holding torque of 18 Ncm and a peak current of 3 A. Three motor versions are available: IP20 protection, IP65 protection, and a motor with open housing that can be modified with custom connectors. Ideal for applications with space constraints, effectively reducing both wiring complexity and installation costs.
Learn more.


Closed loop steppers drive new motion control applications

According to the motion experts at Performance Motion Devices, when it comes to step motors, the drive technique called closed loop stepper is making everything old new again and driving a burst of interest in the use of two-phase step motors. It's "winning back machine designers who may have relegated step motors to the category of low cost but low performance."
Read this informative Performance Motion Devices article.


Intelligent compact drives with extended fieldbus options

The intelligent PD6 compact drives from Nanotec are now available with Profinet and EtherNet/IP. They combine motor, controller, and encoder in a space-saving package. With its 80-mm flange and a rated power of 942 W, the PD6-EB is the most powerful brushless DC motor of this product family. The stepper motor version has an 86-mm flange (NEMA 34) and a holding torque up to 10 Nm. Features include acceleration feed forward and jerk-limited ramps. Reduced installation time and wiring make the PD6 series a highly profitable choice for machine tools, packaging machines, or conveyor belts.
Learn more.


Frost & Sullivan: All-electric aircraft buzz gets louder at the Air Paris Show

The orders pipeline in the aviation industry may be thinner than expected, but innovation is still soaring as showcased by recent achievements and real demonstrations. Novel solutions presented by major industry players at the Air Paris Show in June could allow fuel savings and make some aircraft more environmentally friendly. The buzzword is "electric," with electric systems/engines to be used for faster taxi-outs and more aircraft maneuvers. Are these the first tangible signs of the all-electric aircraft revolution?

"The key attractions at the Air Paris Show were the electric prototypes from big industry players," said Frost & Sullivan Aerospace & Defense Analyst Alix Leboulanger. "Safran and Honeywell showed their Electric Green Taxiing System (EGTS) prototype, which could fundamentally change the aircraft taxi-out process by enabling the airplane to go autonomously from the airport gate to the runway without the need to engage the aircraft main engines. Another system intended to make airport areas greener and aircraft more environmentally friendly is the TaxiBot vehicle, jointly developed by Israel Aerospace Industries, Airbus, TLD Group, and LEOS."


Video caption: A prototype of Project Zero, a futuristic all-electric tilt-rotor plane, was shown at the Air Paris Show in June.

If these solutions see wider adoption, they may well pave the way for an all-electric aircraft. There are two main reasons justifying this market move. First, it is said to fundamentally enhance each aircraft availability rate, as systems and engines would be more reliant, and hence with less support required. The second advantage is also financial. With less reliance on fuel, airliners should be less affected by rising oil prices -- and passenger fares could even significantly decrease. Consequently, the promised return of investment may be attractive enough to encourage investments despite the high costs of going all-electric.

"If developments go according to the plan, then the all-electric commercial aviation could take off by 2035-2040," said Leboulanger. "Therefore, it is the right time to start thinking of new electric infrastructures for airports, electric storage areas, new airplane support in service, and power by the hour bespoke deals."

For now, the focus is primarily on replacing aircraft pneumatic and hydraulics systems to make the airplane lighter and faster. Engineers are currently working on how electric drives can provide better efficiency when compared to mechanical transmissions and actuators. Eventually, maintenance costs are projected to decrease as system failures get easier to track and fix.

The final and golden milestone will be a completely electric power system and thrust. "As soon as aircraft propulsion becomes fully electric, (bio) fuels, heat engines, and combustion steel and aluminum will be by-gone memories of the twentieth century," said Leboulanger.

Despite all developments being on-track, recent debates on lithium-ion versus nickel-cadmium batteries give the impression that the 100-percent-electric aircraft is not ready to take off. However, there were some cutting-edge aircraft in the static display area of the Paris Air Show, which already flew earlier this year.

"There is also an essential question to be asked: Will it be an all-electric airplane first, then all-electric helicopter, and finally all-electric UAV -- or will it just be a radical new aircraft type, like Project Zero [Project Zero is a futuristic all-electric tilt-rotor plane]?" asked Leboulanger. "Based on this, the entire development timeframe for aviation to go electric will be revised. With aircraft interiors getting more modular and aircraft more versatile, research and development teams may well take this opportunity to realize an all-in-one change."

Source: Frost & Sullivan

Published August 2013

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